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Industrial Series

Workbench Series

Peripherals

 
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BCN3D OMEGA I60

BCN3D Omega I60 is an industrial FFF 3D printer built for the factory floor designed specifically to produce large-scale, strong tooling, jigs, and fixtures. It features BCN3D’s signature IDEX technology, a massive print volume of 60L, a heated chamber of 70ºC, a temperature and humidity-controlled material operations system, and a direct-drive high-speed extruder.

19.995€ // 21.995 USD *Excl. VAT 
Delivery time: 2 weeks

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Built for the factory floor

  • IDEX Technology Double your productivity by using both toolheads simultaneously.
  • Active Heated Chamber up to 70ºC (158 ºF) Control chamber temperature for part uniformity, dimensional accuracy, and mechanical properties.
  • Material Operations System Integrated temperature and humidity-controlled system that prepares filaments for printing.
  • Powerful Extrusion System 1.75mm direct-drive Bondtech extruder and easy-swap nozzle change.
  • Massive Print Volume of 60 Liters Create big robust parts with solid mechanical properties.

Are you considering a BCN3D Omega I60?
Get a customized quote

A glimpse into BCN3D Omega I60’s specifications

BCN3D Omega I60 Industrial 3D Printer Features
  • Active heated chamber
    A heated chamber facilitates the manufacturing of engineering polymers by maintaining an ideal temperature for the printable part throughout the printing process. This temperature control ensures the uniform construction of the part, minimizing the formation of internal stresses. Heating the chamber promotes relaxation and eliminates internal tensions during manufacturing, effectively preventing issues like warping and cracking. All of this ensures the best dimensional accuracy and mechanical durability for the printed part. The BCN3D Omega I60 heated chamber can reach temperatures of up to 70ºC (158 ºF), making it ideal for printing materials such as ASA, PA, ABS and reinforced PA, among others.
  • Massive print volume
    The printing volume available in the BCN3D Omega I60 is 450 x 300 x 450 mm (17.7 x 11.8 x 17.7 in), offering up to 60 liters. This, combined with the heated chamber, gives BCN3D Omega I60 the ability to produce large technical parts.
  • IDEX
    IDEX stands out as the sole extrusion system with the unique capability of printing using two independent heads. Users can double productivity with duplication and mirror modes or produce parts with support without cross-contamination. BCN3D Omega I60 is equipped with a refined IDEX technology, where the X motors remain stationary during the printing process. This design feature minimizes inertia, resulting in accelerated print speeds.
  • Extrusion system
    BCN3D Omega I60 equips a powerful extrusion system with industry-leading components, including 1.75 mm direct drive Bondtech LGX Pro extruders. This system provides more control and precision. It also includes custom nozzle tips, which offer best-in-class extrusion reliability, as well as an easy-swap nozzle change.
  • Material Operations System (MOS)
    This integrated material module offers a complete all-in-one experience. The MOS allows you to control not only the humidity, but also the temperature. This ensures that filaments are dried, which has a tremendous impact on both the print quality and on the mechanical performance of the printed part. BCN3D’s Omega I60 MOS can reach up to 70ºC and provides an RH below 10%.
  • Architecture ready for high-speed
    Omega is equipped with built-in accelerometers and 32-bit electronics, together with a custom version of Marlin 2.1. This combination enhances the capabilities of the BCN3D Omega I60, enabling it to efficiently manufacture parts at an impressive speeds. With this state-of-the-art platform, BCN3D Omega I60 is the only high-speed and IDEX 3D printer on the market, providing users with exceptional productivity.

    Note: V1 High-speed printing profiles scheduled for Q3 2024 with V2 to follow in Q4 2024. 
  • HAQ-XY Kinematics
    BCN3D Omega I60 utilizes a custom HAQ-XY Kinematics system. This motion architecture is considered one of the best systems for dual 3D printers and CNC machines, as it provides a lightweight, robust and precise approach. BCN3D Omega I60 equips an improved version of this kinematics by placing the pulleys in a slightly different position. As a result, the system experiences a significant reduction in twisting moments along the X axis during the printing process. These twisting moments are highly undesirable as they can have detrimental effects on the system's performance and potentially lead to deformations in the X axis, thereby negatively impacting the quality of the printed parts.
  • XYZ Autocalibration
    This technology, that uses piezoelectric sensors, eliminates human dependence and guarantees correct first layer adhesion. It calibrates by measuring multiple points to adjust printing surface height (Z) and (XY) offset between nozzles. For BCN3D Omega I60 with Independent Dual Extrusion System (IDEX), precise XY alignment is crucial. A dedicated calibration zone outside the printing surface is used for toolhead alignment. The toolheads make contact with the machined calibration zone in order to calculate positioning and automatically calibrates offsets to avoid crossovers or shifting layers in duplication mode.
  • Flexible Printing Surface
    Omega I60 is equipped with a flexible printing surface, which makes removing print jobs so much quicker. The flexible nature of the printing surface allows for effortless bending and flexing, enabling prints to be effortlessly peeled off with ease. This feature not only saves valuable time but also ensures a smoother workflow, enhancing overall productivity and convenience for users of the Omega I60.
  • Uninterruptible Power Supply (UPS)
    The UPS provides protection for equipment and work against power outages. With the UPS, the 3D printer can automatically resume the printing process once the power is restored during a blackout. In situations where the outage lasts longer, the UPS saves the printer's last position, allowing users to manually resume the printing process at their convenience.
  • Code Scanner
    The Omega I60 incorporates a code scanner that enables the recognition of spools and consumables. This functionality facilitates the automatic detection of items, resulting in a streamlined workflow process. With a quick scan of the item codes, the Omega I60 promptly delivers comprehensive details about their specifications, usage history, and availability.

    Note: This feature is scheduled to release in Q1 2024
  • Active heated chamber
    A heated chamber facilitates the manufacturing of engineering polymers by maintaining an ideal temperature for the printable part throughout the printing process. This temperature control ensures the uniform construction of the part, minimizing the formation of internal stresses. Heating the chamber promotes relaxation and eliminates internal tensions during manufacturing, effectively preventing issues like warping and cracking. All of this ensures the best dimensional accuracy and mechanical durability for the printed part. The BCN3D Omega I60 heated chamber can reach temperatures of up to 70ºC (158 ºF), making it ideal for printing materials such as ASA, PA, ABS and reinforced PA, among others.
  • Massive print volume
    The printing volume available in the BCN3D Omega I60 is 450 x 300 x 450 mm (17.7 x 11.8 x 17.7 in), offering up to 60 liters. This, combined with the heated chamber, gives BCN3D Omega I60 the ability to produce large technical parts.
  • IDEX
    IDEX stands out as the sole extrusion system with the unique capability of printing using two independent heads. Users can double productivity with duplication and mirror modes or produce parts with support without cross-contamination. BCN3D Omega I60 is equipped with a refined IDEX technology, where the X motors remain stationary during the printing process. This design feature minimizes inertia, resulting in accelerated print speeds.
  • Extrusion system
    BCN3D Omega I60 equips a powerful extrusion system with industry-leading components, including 1.75 mm direct drive Bondtech LGX Pro extruders. This system provides more control and precision. It also includes custom nozzle tips, which offer best-in-class extrusion reliability, as well as an easy-swap nozzle change.
  • Material Operations System (MOS)
    This integrated material module offers a complete all-in-one experience. The MOS allows you to control not only the humidity, but also the temperature. This ensures that filaments are dried, which has a tremendous impact on both the print quality and on the mechanical performance of the printed part. BCN3D’s Omega I60 MOS can reach up to 70ºC and provides an RH below 10%.
  • Architecture ready for high-speed
    Omega is equipped with built-in accelerometers and 32-bit electronics, together with a custom version of Marlin 2.1. This combination enhances the capabilities of the BCN3D Omega I60, enabling it to efficiently manufacture parts at an impressive speeds. With this state-of-the-art platform, BCN3D Omega I60 is the only high-speed and IDEX 3D printer on the market, providing users with exceptional productivity.

    Note: V1 High-speed printing profiles scheduled for Q3 2024 with V2 to follow in Q4 2024. 
  • HAQ-XY Kinematics
    BCN3D Omega I60 utilizes a custom HAQ-XY Kinematics system. This motion architecture is considered one of the best systems for dual 3D printers and CNC machines, as it provides a lightweight, robust and precise approach. BCN3D Omega I60 equips an improved version of this kinematics by placing the pulleys in a slightly different position. As a result, the system experiences a significant reduction in twisting moments along the X axis during the printing process. These twisting moments are highly undesirable as they can have detrimental effects on the system's performance and potentially lead to deformations in the X axis, thereby negatively impacting the quality of the printed parts.
  • XYZ Autocalibration
    This technology, that uses piezoelectric sensors, eliminates human dependence and guarantees correct first layer adhesion. It calibrates by measuring multiple points to adjust printing surface height (Z) and (XY) offset between nozzles. For BCN3D Omega I60 with Independent Dual Extrusion System (IDEX), precise XY alignment is crucial. A dedicated calibration zone outside the printing surface is used for toolhead alignment. The toolheads make contact with the machined calibration zone in order to calculate positioning and automatically calibrates offsets to avoid crossovers or shifting layers in duplication mode.
  • Flexible Printing Surface
    Omega I60 is equipped with a flexible printing surface, which makes removing print jobs so much quicker. The flexible nature of the printing surface allows for effortless bending and flexing, enabling prints to be effortlessly peeled off with ease. This feature not only saves valuable time but also ensures a smoother workflow, enhancing overall productivity and convenience for users of the Omega I60.
  • Uninterruptible Power Supply (UPS)
    The UPS provides protection for equipment and work against power outages. With the UPS, the 3D printer can automatically resume the printing process once the power is restored during a blackout. In situations where the outage lasts longer, the UPS saves the printer's last position, allowing users to manually resume the printing process at their convenience.
  • Code Scanner
    The Omega I60 incorporates a code scanner that enables the recognition of spools and consumables. This functionality facilitates the automatic detection of items, resulting in a streamlined workflow process. With a quick scan of the item codes, the Omega I60 promptly delivers comprehensive details about their specifications, usage history, and availability.

    Note: This feature is scheduled to release in Q1 2024
Take a closer look at numerous samples of printed parts made using the Omega I60.

    BCN3D Omega - Technical specifications

    • BCN3D Stratos

      BCN3D Stratos is a straighforward slicing software, designed for speed and efficiency while still ensuring top-quality prints for a powerful 3D printing process. The user-friendly interface is free and compatible with all BCN3D Omega, Sigma and Epsilon printers.

      More information

    • BCN3D Cloud

      The BCN3D Omega I60 3D printer is equipped with the latest connectivity features. Easily send your print files when connected to the network for a hassle-free workflow with our BCN3D Cloud platform. And forget about manual firmware upgrades thanks to Over The Air (OTA) updates, who will ensure that your printer is always up to date (activated on demand).

      More information

      • BCN3D Stratos

        BCN3D Stratos is a straighforward slicing software, designed for speed and efficiency while still ensuring top-quality prints for a powerful 3D printing process. The user-friendly interface is free and compatible with all BCN3D Omega, Sigma and Epsilon printers.

        More information

      • BCN3D Cloud

        The BCN3D Omega I60 3D printer is equipped with the latest connectivity features. Easily send your print files when connected to the network for a hassle-free workflow with our BCN3D Cloud platform. And forget about manual firmware upgrades thanks to Over The Air (OTA) updates, who will ensure that your printer is always up to date (activated on demand).

        More information

      • Knowledge base

        An ever-expanding repository of tips and tricks sourced directly from our 3D printing specialists.

        Learn more

      • BCN3D Academy

        With this online course, you will obtain all the knowledge and necessary skills to make the most out of your printer.

        Learn more

      • Support service

        Get human service when you need it from a BCN3D expert. Our support team will make sure you take the most out of your printer.

        Learn more

        • Knowledge base

          An ever-expanding repository of tips and tricks sourced directly from our 3D printing specialists.

          Learn more

        • BCN3D Academy

          With this online course, you will obtain all the knowledge and necessary skills to make the most out of your printer.

          Learn more

        • Support service

          Get human service when you need it from a BCN3D expert. Our support team will make sure you take the most out of your printer.

          Learn more

        Full product datasheet: Link

        Technology FFF (Fused Filament Fabrication)
        Architecture IDEX (Independent Dual Extruder system)
        Printing volume 450 x 300 x 450 mm (17.7 x 11.8 x 17.7 in)
        Filament diameter 1.75mm
        Tip/Nozzle Omega Hotend Tip 0.4 HR (0.4mm) (Included)
        Omega Hotend Tip 0.6 HR (0.6mm) (Sold separately)
        Calibration System XYZ Full Automatic Calibration
        Materials BBCN3D Filaments (for Omega)
        Open Filament Network (for Omega)
        Custom Materials (with free license activation)
        Connectivity Offline printing: USB
        Online printing: Wifi or Ethernet
        Build chamber Heated Chamber up to 70 ºC (158 ºF)
        Materials Operation System (MOS) 70 ºC (158 ºF) max temperature
        Average relative humidity <10%
        Slicer BCN3D Stratos
        Cloud BCN3D Cloud (Library, Queues, roles and permissions, statistics)
        Extrusion system Direct drive bondtech LGX Pro extruders
        Warranty 1 year (Extended warranty plans available on demand)

         

        Compare BCN3D 3D Printers

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        FAQS

        • Will BCN3D Omega I60 have a dedicated material portfolio and is it compatible with third party filaments?

          Customers have three pathways to choose from when selecting a filament for their Omega I60:

          1. BCN3D Filaments: These materials have been carefully tailored to meet the most demanding application standards. They are designed to offer a well-balanced blend of material quality and printer performance. BCN3D provides pre-configured print settings for these materials in their BCN3D Stratos slicer software, based on extensive research and development characterizations. An Omega Open Filament License (OOFL) is not required for using these filaments.

          2. Open Filament Network for Omega: BCN3D works in partnership with material manufacturers to ensure the compatibility of non-BCN3D materials with the BCN3D Omega I60. This collaboration involves the development of specialized print profiles, which are then made accessible to users. These materials cater to niche applications with materials that offer unique properties like ESD, flame retardant, or food-safe. The pre-configured print profiles are integrated into the BCN3D Stratos slicer software and are a collaborative effort, developed by the filament manufacturer and rigorously tested and approved by BCN3D. The first filament references are expected to be published in Q1 2024. An Omega Open Filament License (OOFL) is not required for using these filaments.

          3. Third-party filaments: The Omega I60 is an open material platform that offers customers the flexibility to use custom materials and create their own printing profiles at no extra cost, thanks to a free license activation. An Omega Open Filament License (OOFL) is required for using these filaments. For more information: https://3d.bcn3d.com/bcn3d-omega-i60-omega-open-filament-license

        • What does the Omega Open Filament License (OOFL) include?

          This free license unlocks Omega for printing with third-party filaments and also allows customers to personalize the print settings in BCN3D Stratos slicer software:

          1. Personalize print settings: The BCN3D Slicer software Stratos comes with locked print settings by default when printing with a BCN3D Omega I60 3D printer and with pre-configured print profiles for BCN3D Filaments and for the OFN filaments. The only adjustable option by the user is the part’s strength, which can be modified using a slider that ranges from Lighter to Stronger. This slider internally affects the print settings, including infill, top and bottom layers, and wall lines. BCN3D is implementing this measure to guarantee the optimal printing experience with Omega and to prevent users from making adjustments that might compromise their printing results. However, those customers that would like to experiment with print profiles, will be able to do so through the OOFL. By unlocking this, customers will be able to tailor print performance with BCN3D Filaments, Open Filament Network (OFN) Filaments and Third-Party Filaments, by customizing any print setting needed in BCN3D Stratos.

          2. Print with third-party filaments: This license will unlock Omega to print with third-party filaments, offering the customers the flexibility to use custom materials and create their own printing profiles.

          For more information: https://3d.bcn3d.com/bcn3d-omega-i60-omega-open-filament-license

        • Which are the current and expected filaments for Omega BCN3D Filaments?

          Available

          · Omega Proto is the top choice for functional prototyping, producing precise parts with an ultra-premium surface finish. Omega Proto stands out for its exceptional versatility, providing remarkable durability, toughness, and chemical resistance. It surpasses PLA in strength, is more user-friendly than ABS, and delivers a surface finish superior to PETG. On top of that, Omega Proto offers great layer adhesion, creating stronger bonds between layers than what is achievable with typical prototyping materials.

          · Omega Resistant Nylon is a custom copolymer of PA6 and PPA formulated especially for Omega I60 and designed for the most demanding manufacturing applications. This innovative material boasts exceptional resistance to chemicals, wear, and solvents, making it ideal for challenging environments. With superior heat deflection properties and printability surpassing traditional ABS and nylons, Omega Resistant Nylon sets a new standard for durability and performance in industrial settings. In fact, in terms of mechanical properties, it’s closer to Ultem™ 9085 than it is to standard FFF Nylon-based materials.

          · Omega Tooling CF is a carbon fiber-reinforced PA6 copolymer filament designed exclusively for use with the Omega I60 printer. This specialized filament boasts remarkable strength, durability, thermal stability, and stiffness —characteristics you’d expect from carbon fiber materials. It excels in high-temperature environments, boasting a high heat deflection temperature (HDT) of 177ºC.

          Coming soon

          · Omega Impact: This material is ideal for outdoor, impact end-use parts. It is highly durable, making it suitable for tooling subjected to repetitive loading.

          · Omega Support: A breakaway support material that works with all the aforementioned materials. This allows for easy removal of supports without the need for dissolving, enabling the immediate use of printed parts.

          R&D stage

          Omega Flex TPU 95A, Omega Proto ESD, Omega Tooling CF HT, Omega Tooling CF ESD, Omega PPS HT, Omega Impact 74D

        • When will BCN3D Omega I60 have high-speed print profiles?

          High-speed FFF printing represents an exciting prospect emerging in the market, offering customers the potential for accelerated part production. BCN3D is committed to making this capability available in our new industrial offering. This capability depends not only on the printer’s hardware but also on slicer, firmware, and material capabilities.

          Over the past year, BCN3D has successfully conducted tests of high-speed print profiles on the BCN3D Omega I60 3D Printer. However, with a primary focus on delivering the most reliable and consistent customer experience, the company has chosen to temporarily lock this feature via firmware. BCN3D recognizes the importance of prioritizing quality and reliability over speed. As a result, we are taking a conservative approach and gradually introducing future updates to make it available to our entire installed base.

          The company is diligently testing and refining it to ensure it aligns with our standards of reliability. We expect to unlock it via firmware and release the first version of high-speed printing profiles in Q3 2024 and a faster version in Q4 2024.

        • Why is it necessary to have an active heated chamber?

          A heated chamber facilitates the manufacturing of engineering polymers by maintaining an ideal temperature for the printable part throughout the printing process. This temperature control ensures the uniform construction of the part, minimizing the formation of internal stresses. Heating the chamber promotes relaxation and eliminates internal tensions during manufacturing, effectively preventing issues like warping and cracking. All of this ensures the best dimensional accuracy and mechanical durability for the printed part. The BCN3D Omega I60 heated chamber can reach temperatures of up to 70ºC (158 ºF), making it ideal for printing materials such as ASA, PA, ABS and reinforced PA, among others.

        • What is the function of the Material Operation System and what temperature can it reach?

          This integrated material module offers a complete all-in-one experience. The MOS allows you to control not only the humidity, but also the temperature. This ensures that filaments are dried, which has a tremendous impact on both the print quality and on the mechanical performance of the printed part. BCN3D’s Omega I60 MOS can reach up to 70ºC (158 ºF) and provides an RH below 10%.

          To get a better understanding about the MOS, check out the following article: Link

        • How does the autocalibration system work?

          This technology, which uses piezoelectric sensors, eliminates human dependence and guarantees correct first layer adhesion. It calibrates by measuring multiple points to adjust printing surface height (Z) and (XY) offset between nozzles. For Omega I60 with Independent Dual Extrusion System (IDEX), precise XY alignment is crucial. A dedicated square area outside the printing surface is used for toolhead alignment. The toolheads touch the sides with hotends, calculate positioning, and calibrate offsets to avoid crossovers or shifting layers in duplication mode.

        • Which motion system does Omega I60 use?

          BCN3D Omega I60 utilizes a custom HAQ-XY Kinematics system. This motion architecture is considered one of the best systems for dual 3D printers and CNC machines, as it provides a lightweight, robust and precise approach. BCN3D Omega I60 equips an improved version of this kinematics by placing the pulleys in a slightly different position. As a result, the system experiences a significant reduction in twisting moments along the X axis during the printing process. These twisting moments are highly undesirable as they can have detrimental effects on the system’s performance and potentially lead to deformations in the X axis, thereby negatively impacting the quality of the printed parts.

        • Is there a minimum working area required for printer installation?

          For printer operation: A minimum clearance of 20 cm (8”) is required on all sides of the printer, and except for the front, where a clearance of 80 cm (32”) is necessary to operate the printer.
          For technical service: A minimum clearance of 80 cm (32 in) is required on all sides of the printer for accessing the front, right, and rear panels, except for the left side, where a 20 cm (8 in) clearance is sufficient.

           

        • How to get a firsthand look at the BCN3D Omega I60?

          Our distributors around the world have the Omega I60 in their physical showrooms and periodically exhibit the printer at relevant trade shows in their countries. Contact us at sales@bcn3d.com for more precise information.

          If you would like to organize an online demo with our engineers, please fill out this form: Link

        • Where can I find technical information, such as the User Guide, for the Omega I60?

          Curious about how the new BCN3D Omega I60 operates? Explore the User Guide for detailed insights on unboxing, safety and compliance, printer setup, installation area recommendations, and more: Link